HDPE steel mesh reinforced pipe extrusion line

Features:

The BONZER steel reinforced pipe utilizes completely new technology. The usual practice is to glue the upper and lower layers with resin glue. Instead, BONZER is extruded and shaped directly into a tube. This avoids the aging and de-gluing that can occur with traditional HDPE steel reinforced pipes.

How a HDPE steel mesh reinforced pipe extrusion line composed?

1.Raw Material Handling:

• HDPE pellets: High-Density Polyethylene is the primary raw material.

• Steel reinforcement: Coils or strips of steel for added strength.

2.Extruder:

• This machine melts and forms the HDPE into a continuous profile while incorporating the steel reinforcement.

3.Steel Reinforcement Application:

• A mechanism for introducing and placing the steel reinforcement within the melted HDPE.

4.Welding Machine:

• Responsible for seamlessly joining the HDPE and steel components through controlled heat and pressure.

5.Sizing and Cooling Section:

• Sizing tools shape the extruded pipe to the desired dimensions.

• Cooling mechanisms solidify the pipe's shape and enhance its structural integrity.

6.Pulling/Cutting System:

• Pulling units draw the extruded pipe through the line at a controlled rate.

• Cutting devices trim the pipe to the desired length.

7.Quality Control and Inspection:

• Sensors and monitoring devices ensure the product meets specified quality standards.

8.Packaging and Stacking:

• Conveyors or systems for packaging and stacking the finished pipes.

9.Control System:

• PLC (Programmable Logic Controller) or computer-based control system to regulate and monitor the entire process.

Particular part: Welding machine

The welding machine in the HDPE steel-reinforced pipe extrusion line operates by employing precise heat and pressure to fuse the high-density polyethylene (HDPE) and steel layers seamlessly. This process ensures a strong and durable bond between the materials, contributing to the structural integrity of the final product. Through controlled heating elements and mechanical compression, the welding machine achieves optimal fusion, creating a unified pipe with enhanced strength and resilience. This critical step in the extrusion line facilitates the production of robust pipelines that combine the corrosion resistance of HDPE with the reinforcing properties of steel, meeting the stringent demands of various industrial applications.